Seamless tracking from case to pallet,
secure infrastructure with offline support.
In order to ensure case-pallet traceability in all of Mey Diageo's factories, a robust, user-friendly and flexible traceability system has been implemented as part of renewing the existing system.
Data integrity in multi-factory structures
In order to ensure case-pallet traceability in all of Mey Diageo's factories, a robust, user-friendly and flexible traceability system has been implemented as part of renewing the existing system.
The project aimed to enable traceability extending from case to pallet across all factories.
Network interruptions and system continuity
Renewal of the existing traceability system was required to reliably ensure traceability from case to pallet. In addition, restricted ERP access during network drops required a flexible, continuously operating structure to prevent production downtime.
- 01ERP Connection RisksThe risk of production stopping in cases where connection with the central ERP system is lost.
- 02Lack of Central ReportingInability to centrally monitor cases and pallets produced in a multi-factory structure in real time.
Bi-directional matching with offline support
To enable case-to-pallet traceability, barcodes of cases from production lines are scanned and paired with matching pallet barcodes. Fully integrated with SAP, the system operates offline during network drops, ensuring uninterrupted production. The application runs in all Mey Diageo factories and production lines, monitored from headquarters in Istanbul, with production reports generated centrally.
Case Scanning
Barcodes of cases coming from the production line are scanned via industrial readers.
Pallet Matching
Scanned case info is matched with the corresponding pallet ID.
Offline Operation
If a network drop occurs, the system automatically continues operating in local memory.
SAP Sync
When connection is restored, all accumulated data is automatically pushed to SAP.
Continuous production and labeling architecture
C# SCADA Application
Interface managing case-pallet matching, labeling flow, and SAP integration.
Case and Pallet Applicators
Industrial machines automatically printing and applying case and pallet labels.
Industrial Barcode Readers
Field readers scanning case and pallet barcodes with high speed and accuracy.
OnSuite Trace Platform
Traceability software featuring offline capability and central reporting.
SAP ERP and Offline Synchronization
The system operates fully integrated with SAP bi-directionally. During network drops, the application switches to offline mode to keep production running without interruption, and syncs data once the connection is restored.
Continuous production and central visibility
End-to-End Traceability
The entire packaging hierarchy from case to pallet is automatically recorded.
Offline Reliability
Factory production does not stop even during network or SAP drops, preserving data integrity.
Central Reporting
Traceability data from all factories can be monitored in real time from headquarters in Istanbul.
Meet Our End-to-End Traceability Solution
OnSuite Trace allows you to manage all your production processes from a single platform. We provide end-to-end digital traceability for your business with the motto "Continuous Control, Zero Defects".
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