Traceability
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Food

Complete carton and pallet traceability.

The project implemented at Abalıoğlu Yağ's milk powder production facility in Niğde provides carton and pallet-level traceability, enabling all product movements from production to shipment to be managed through a single platform.

Sector
Food
Location
Niğde
Year
2025
Scope
Software and Integration
Abalıoğlu Yağ - Trasabilitate Cutie Palet Lapte Praf Logo
Customer and Context

Digital carton and pallet tracking in milk powder production

Abalıoğlu Yağ produces milk powder at its facility in Niğde. The project was implemented to establish carton and pallet-level traceability and digitalize logistics processes.

By centrally monitoring production and shipment operations, operational visibility has been increased and shipping accuracy has been improved.

Need / Challenge

Reliable management of carton–pallet relationships

It was necessary to monitor which cartons were loaded onto which pallets throughout production and shipping operations. Manual processes created traceability gaps and increased recall risks.

  • 01Carton–Pallet TrackingManual operations increased the risk of errors in carton and pallet associations.
  • 02Recall ManagementIdentifying and verifying historical product movements quickly was difficult.
Solution

Digitalization of carton–pallet–shipment processes

The implemented solution associates cartons and pallets while recording all movements on the OnSuite Trace platform, ensuring complete visibility from production to shipment.

01

Carton Identification

Carton information generated on the production line is recorded in the system.

02

Pallet Creation

Cartons are assigned and linked to the corresponding pallets.

03

Shipment Preparation

Shipment processes are managed and monitored at pallet level.

04

Monitoring and Reporting

All movements are tracked and reported through the OnSuite Trace platform.

Technology / Equipment

PLC, SCADA, and barcode-based traceability

AUTOMATION

PLC Infrastructure

Industrial automation architecture managing production and shipment processes.

SOFTWARE

C# SCADA Application

Central software managing carton and pallet traceability operations.

IDENTIFICATION

Barcode Readers

Used to identify and verify carton and pallet labels.

INTEGRATION

Coding and Labeling Systems

Integrated for automatic carton coding and pallet label printing.

Integrations

Netsis ERP integration

Traceability and shipment information is exchanged with Netsis ERP, enabling centralized process management.

Netsis ERPTraceability and shipment data are synchronized with the Netsis ERP system.
Benefits / Results

Stronger traceability and shipment accuracy

End-to-End Traceability

All product movements are traceable from production to shipment.

Digital Pallet Management

Carton–pallet relationships are managed automatically and reliably.

Recall and Shipping Assurance

Recall processes are accelerated and shipping errors are minimized.

OnSuite Trace

Meet Our End-to-End Traceability Solution

OnSuite Trace allows you to manage all your production processes from a single platform. We provide end-to-end digital traceability for your business with the motto "Continuous Control, Zero Defects".

Would you like to transform your production processes?

Contact us to discuss how a similar solution can be implemented in your operations.

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