Full Visibility in Prototype Flow,
Real-Time Operation-Level Tracking
At Delphi Technologies' plant in Izmir ESBAS Free Zone, traceability was provided for customer-specific prototype products throughout all machine operations.
End-to-end traceable production on the prototype line
Delphi Technologies' plant in Izmir ESBAS Free Zone manufactures for the automotive supplier industry. In this project, customer-specific prototype products were made traceable across all machine operations.
The goal was to make prototype progress visible in real time by operation and strengthen process tracking and planning.
Lack of status visibility in prototype flow
It was not clearly visible at which stage and in which state customer-specific prototype products were during production.
- 01Progress TrackingSince prototype progress and operation status were not trackable, process follow-up became difficult.
- 02Planning DifficultyInsufficient current-state visibility created risks in planning and prioritization.
- 03Need for Unique IdentityA structure was required where prototype products are uniquely identified from the beginning and tracked in all operations.
End-to-end prototype tracking starting with marking
Prototype products were marked and uniquely identified before entering the line. Across all machine operations, each prototype's operation and current status were recorded.
Pre-Marking
Prototype products are marked before line entry and registered with unique identity.
Operation Recognition
Barcode readers automatically recognize and validate products at operation points.
Status Recording
Current operation and process status of each product are recorded in real time.
Process Visibility
Prototype production level and current status become visible at every stage.
Barcode, PLC, and C# SCADA-based field infrastructure
Barcode Readers
Recognize prototype products by operation and trigger traceability flow.
PLC Structure
Manages field flow and operation transitions for real-time process control.
C# SCADA Application
Manages status monitoring, reporting, and Oracle data exchange.
OnSuite Trace
Application layer where traceability and process management are centrally executed.
Central data sharing with Oracle
The system works integrated with Oracle; operation-level traceability and status data of prototype products are shared with Oracle for centralized monitoring and management.
Visibility and planning strength in prototype production
Real-Time Status Visibility
The stage and status of prototype products became visible across all operations.
Easier Tracking and Planning
Removing visibility gaps simplified follow-up and planning of prototype production.
Operation-Level Traceability
With unique identification from the start, full operation-level traceability was achieved.
Meet Our End-to-End Traceability Solution
OnSuite Trace allows you to manage all your production processes from a single platform. We provide end-to-end digital traceability for your business with the motto "Continuous Control, Zero Defects".
Related Projects
Türk Tuborg - Trasabilitate Butoaie cu OCR
The project implemented at Türk Tuborg's production facility in Izmir enables reliable identification of each keg through barcode and OCR technologies, ensuring accurate pallet association and pallet-level traceability.
Details
Nuh'un Ankara - Trasabilitate Cutie Palet Expediere
The project implemented at Nuh'un Ankara's production facility in Ankara provides carton and pallet-level traceability while enabling the monitoring of all product movements between the factory, external warehouses, and customers.
Details
Abalıoğlu Yağ - Trasabilitate Cutie Palet Lapte Praf
The project implemented at Abalıoğlu Yağ's milk powder production facility in Niğde provides carton and pallet-level traceability, enabling all product movements from production to shipment to be managed through a single platform.
DetailsWould you like reliable real-time tracking in your prototype production flow?
Achieve end-to-end visibility on your prototype line with OnSuite Trace-based traceability solutions.
Contact Us